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Universal Railway Press

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The press is intended for assembly / disassembly of large shafts: bearings, sheaves, sleeves, hub groups, gear wheels. 

The press represents a horizontal design, in the basis of which two traverses, connected among themselves by two lateral rods, are fixed. Movable support is located between traverses. It can be fixed rigidly by slide shafts on the necessary distance from the cylinder plunger depending on the length of the pressed detail. Support moving is carried out by means of electric hoist. Movable support, front traverse, lateral rods and slide shafts form the pressing-in system. 

Power cylinder is mounted in the front traverse of the press Movable support serves as a stop for the stationary part of pressed shaft.

Producing Term - from 45 days. 

Presses MUSCLE KPRZ M.01 and M.02 can mount and dismount any type of wheelset with wheels, brake discs, gears and bearings. It is applied for different wheelsets (cargo, passengers, locomotive, trams, metro and ect.) in manual mode. 

Equipment

  • Distance control panel
  • Electronic Curve Register Device
  • PLC software “Press-Vagon-M” Omron 
  • Mounting and dismounting accessories set
Parameters Muscle KPRZ-400M Muscle KPRZ-500M Muscle KPRZ-630M
Purpose mount and dismount mount and dismount mount and dismount
Wheelset Types cargo, passengers, locomotive, trams, metro  cargo, passengers, locomotive, trams, metro cargo, passengers, locomotive, trams, metro
Capacity, ton 400 500 630
Stroke, mm 700/1000 700/1000 700/1000
Working Speed, mm/s 0.5...3 0.5...3 0.5...3
Advance Speed, mm/s 10 10 10
Maximum Wheel Diameter, mm 1250 1250 1250
Maximum Brake or Gear Disс, mm 660/1000 660/1000 660/1000
Maximum Axis Length, mm 2520 2520 2520
Main Drive Power, kW 22 24 24
Overall Dimensions (L × W × H), mm 6000×2000×2750 6000×2000×2850 6000×2000×2850
Approximate Weight, kg 16 500 18 500 21 500
Loco Wheelset Assembling Time, min 20÷40 20÷40 20÷40
Price, EURO request request request

Press Modifications

Press Modifications M.01 M.02
Electronic Device "Pressure-Space" + +
Touch Screen Display with Omron (Siemens) Controller 10" 10"
Crane with Hanging Devices - +
Mechanized Feed Carriages - -
Axle Centering System during Pressing - -
Measuring System during Pressing - -
Protocol Printing  +/- +/-

The quality of press conjunction of railway wheels is estimated using diagram of pressing-in, that is why the press has a device for recording diagram “pressure-space”.

Exampls:

Example 1. Wheelset press Muscle KPRZ-400M.01 without loading crane

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Example 2. Wheelset press Muscle KPRZ-400M.01 with loading crane

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In the example, additional monorail with a movable carriage for holding wheelset reducer during pressing-out is realized.

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The press is equipped with controller, which allows programming the main technological parameters, authorizing users, saving in memory all relevant operator’s actions, etc.

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